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Factory Systems / OEE

OEE & Production Performance

Plan Availability, Performance and Quality measurements to identify downtime, speed loss and rejected production.

Availability, performance and quality illustrated with production events for OEE
OEE concept illustration — actual devices and screens depend on the project.

OEE

Details and scope

Plan Availability, Performance and Quality measurements to identify downtime, speed loss and rejected production.

Applications
Availability: operating time / planned production time · Performance: ideal cycle time × total count / operating time · Quality: good count / total count; OEE = A × P × Q
Project inputs
Shift calendars and planned-stop exclusions · Ideal cycle time per product and total / rejected counts · Downtime reasons, product changes and data-gap rules
Delivery scope
OEE requires production and quality data, not only a run signal. Agree denominators and zero-data handling; live analytics availability is confirmed per project, while the demo is simulated.
Project format
Devices with setup or a scoped integration project
Acceptance
Validate against actual equipment and customer reference data

Operational uses

Plan Availability, Performance and Quality measurements to identify downtime, speed loss and rejected production.

  • Availability: operating time / planned production time
  • Performance: ideal cycle time × total count / operating time
  • Quality: good count / total count; OEE = A × P × Q

Before system design

Select devices and integration around the actual site.

  • Shift calendars and planned-stop exclusions
  • Ideal cycle time per product and total / rejected counts
  • Downtime reasons, product changes and data-gap rules

Scope and acceptance

OEE requires production and quality data, not only a run signal. Agree denominators and zero-data handling; live analytics availability is confirmed per project, while the demo is simulated.

  • Validate readings and events against actual devices
  • Specify devices, software licences, integration and training in the quotation

DETAILS & PLANNING

Plan your OEE project

From site inputs to daily use

OEE requires production and quality data, not only a run signal. Agree denominators and zero-data handling; live analytics availability is confirmed per project, while the demo is simulated.

  • Shift calendars and planned-stop exclusions
  • Ideal cycle time per product and total / rejected counts
  • Downtime reasons, product changes and data-gap rules

Validate before rollout

Compare actual device data with displayed values and source events. Test disconnection, recovery, user permissions and handover documentation against jointly agreed operational scenarios.

  • Correct readings and events
  • Defined handling of missing data
  • Operator acceptance of the workflow

Review each system’s scope before opening it or using the example to plan your project.

Questions about this topic

Is this included in every cloud package?

Devices, licences, development and integration are assessed separately from cloud subscriptions. Confirm scope in the quotation.

Can we start with a pilot?

Start with selected read zones or a production line, and validate against actual equipment before adding devices and sites.

Choose hardware and software that work together

Start with your equipment and data points, then define the right site scope.